Consider a sheet with a 20 mm thickness and a length of 300 mm as shown in figure 1.
Sheet metal development length calculation excel.
Sheet metal round fitting fabrication.
Air bend force chart a chart used to calculate the tonnage required for a bend based on thickness tooling and length.
We are going to review three bending scenarios with three different bending angles.
This is used to calculate the back stop location when working off of a flat pattern.
With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements.
Sheet metal flat length can be calculated using cad softwares.
Sheet metal development calculator is a really simple tool for calculation of development of a sheet metal part.
60 90 and 120 and we will calculate k factor bend allowance and bend deduction for them.
Procedure is as below.
3243 minor chord length.
Die edge radius in.
K factor in sheet metal bending is a constant that is used to calculate sheet metal flat length.
Dished head calculation of blank dia.
Cells on the right will output the desired values.
For example if the value of k factor for given material thickness and bending machines is known.
Air bending one of the three types of bending for sheet metal where the outside mold line is not pressed against the die.
Therefore using k factor there is no need to calculate sheet metal flat length manually.
Transition patterns available flat pattern segments lobsterback bend elbow ellipsoidal dome head tee offset tee square and rectangle to round frustum cone.
But the most accurate way to find out k factor is reverse engineering of a small but same sheet metal sample piece.
Punch edge radius in.
J bown.
So if you got k factor value now you can easily calculate bending allowance.
Transition patterns available flat pattern segments lobsterback bend elbow ellipsoidal dome head tee offset tee square and rectangle to round frustum cone.
Dish end calculations as per asme section vii div 1.
There are standard charts available with sheet metal design handbook for calculating k factor ideally it should be 0 5.
3535 major chord length.
Ultimate tensile strength psi.